CAPSULES

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SIFTER

SALIENT FEATURES

  • It consists of 1.5 HP / 3ph / 380 V / 1440RPM TEFC motor coupled to an unbalanced counter weight through a specially designed flexible coupling.
  • The unbalanced counter weight is held in a sealed bearing housing for smooth and trouble free operation.
  • The sifter is provided with one deck made from 1.6 mm thk. SS 316 consisting of bottom hopper, intermediate piece and top hopper.
  • Vibration amplitude indicator is fitted on the equipment to indicate vibration level during operation.
  • The unit is mounted on 3 nos. sturdy castor wheels and is portable.
  • The unit can be provided with 50 mm SS304 stand to mount 100 Kgs. IPC on top by hydraulic Lift Truck. The valve of IPC and the inlet of the Sifter can be provided with a dust free connecting piece.
  • The outlet of the Sifter can be adjusted to unload the sifted product directly into another 100 Kgs IPC.
  • The sieve area can be 0.196 m. sq. per sieve.
  • Floor occupation : 1000 mm x 1000 mm x 1600 mm ht.
  • Complete unit as above with all contact parts of SS 316 and all other components of SS 304 finished to Class 4B (Mirror) finish.

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OCTAGONAL BLENDER

SALIENT FEATURES

  • Totaly closed powder charging system for dust proof GMP operations with granule charging container & trolley.
  • Body : SS 316
  • Baffle Assembly : two piece bolted construction.
  • Supporting frame, drive and non drive side : SS304 box type construction.
  • Control Panel : Wall mounted type with enclosure, main isolater switch, self illuminating push buttons, digital electronic timer, timer bypass switch & inching.

 

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AUTOMATIC CAPSULE FILLING MACHINE

A-40 and A-90 High Speed Automatic Capsule Filling Machines are the latest additions to our range of Capsule Filling Machines. These are versatile machines with several outstanding features both functional and mechanical. The machine are designed to give an output of 40,000capsules and 90,000 capsules per hour, respectively, with high filling accuracy and can accommodate capsule sizes from ‘00’ to’4’. The actual rate of production however depends on the quality of capsules, characteristics of the filling material and ambient temperature condition. The machines are made to GMP standards with various safety features for maximum protection for the operator.
Machines are supplied with SS 304 contact parts. The basic machine includes one set of change parts from ‘00’ to ‘4’ size as per users choice. The machines can also be supplied with SS 316, SS 316L contact parts.

SALIENT FEATURES

  • Compact, Sturdy covered with stainless steel panels, hood covered with acrylic guard.
  • Fill height adjustment within seconds.
  • ‘Tamping Machine’ for powder filling enables capsules to be filled with a weight variation within + 2%.
  • Variable AC frequency drive for main motor ensures speed adjustment.
  • Faulty capsule and filled capsule ejection stations with individual air controls.
  • Machine is simple to operate and easy to maintain.
  • Special purpose gauges are provided for easy change over.
  • Appropriate sensors ensure continuous flow of powder and empty capsules for uninterrupted operation of the machine.
  • The control panel of the machine is equipped with programable logic control(PLC) systems enabling visual display of the operating parameters besides ensuring accuracy, reliability and reduced operator fatigue.
  • Adjustable gap between ‘Dosing Disk’ and ‘Tamping Plate’ ensures minimum spillage of powder

Model - A-40

Model - A-90

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SEMI AUTOMATIC CAPSULE FILLING MACHINE

Model - CF2

Model - CF2-XL

 

OUTSTANDING FEATURES

  • Automatic declutching of loader when loading rings are full, minimizes operator attention and ensures maximum production.
  • Infinitely variable filling table speed, ensure dosage accuracy.
  • Automatic drug hopper in-feed mechanism eliminates weight variation, reduces operator fatigue and enhances productivity.
  • A choice of auger speeds enable the machine to handle a wide variety of powders from highly hygroscopic to the very free flowing.
  • Improved design of the drug hopper drive ensures unloading of powder and quick dismantling of hopper for cleaning and eliminates any possibility of contamination of the product with traces of oil or metal.
  • Automatic capsule closing system ensures faster closing and ejection of filled capsule

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CAPFILL-RD

The CAPFILL - RD machine is the latest in our range of Semi Auto Capsule Filling Machines. It is comparable to the best because of its outstanding features, both functional & mechanical. With an output of 12,000 to 15,000 capsules an hour, it is suitable for filling capsules of all sizes with powders, pellets or granules.
Its advanced design, precision manufacture and flawless performance comply with the requirements of modern pharmaceutical R & D procedures. Coupled with its price, CAPFILL - RD makes the most ideal capsule filling machine available today.

OUTSTANDING FEATURES

  • Automatic declutching of loader when the loadings ring are full, minimizes operator attention and ensures optimum production.
  • Infinitely variable filling table speed ensures dosage accuracy. Electronically controlled digital display of table speed for accurate speed selection.
  • Automatic drug hopper in-feed mechanism eliminates weight variation, reduces operator fatigue and enhances productivity.
  • A choice of three auger speeds enables the machine to handle a wide variety of powder from highly hygroscopic to the very free-flowing.
  • Improved design of the drug hopper drive ensures unloading of powder and quick dismantling of hopper for cleaning and eliminates any possibility of contamination of the product with traces of oil or metal.
  • Capsule Closure System below deck ensures faster, safer closure and ejection of filled capsules.

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CAPSULE FILLING MACHINE (HAND OPERATED)

The machine is designed for filling a wide variety of formulation into hard gelatin capsules. Ideally suited for medium / large scale Pharmaceutical, Ayurvedic companies, R&D Laboratories.

MODELS
RCF - 300 S.S. / RCF - 300 STD - 300 holes Machine.
RCF - 200 S.S. / RCF - 200 STD - 200 holes Machine.
The S.S. - stainless steel model, body is fabricated made out of S.S. 316 quality.
The STD Standard Model, body is fabricated made out of mild steel duly hard chrome plated body.
All the contact part are made out of stainless steel 316 quality.

OUTPUT
8000 Capsules per / hour for capsule size 00 to 5 for 300 holes Machine.
4250 Capsules per / hour for capsule size 00 to 5 for 200 holes Machine

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EMPTY CAPSULE SORTER & ELEVATOR

SALIENT FEATURES

Empty Capsules are sorted for diametrical damage and are fed into the capsule hopper of the automatic capsule filling machine. The level sensor in the capsule hopper of the ‘Automatic Capsule Filling Machine’ control the operation of the ‘Empty Capsule Sorter & Elevator’.

SPECIFICATION:
Connected Load
Blower Motor : 0.5 HP / 380 V / 3 phase / 50 cycle
Vibrator Motor : 0.5 HP / 380 V / 3 phase / 50 cycle
Weight : 190 Kgs.
Overall Dimensions(mm) : 1550 (L) x 540 (W) x 2050 (H)

 

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FILLED CAPSULE ROTARY SORTER

SALIENT FEATURES

After filling, the diametrically damaged capsules and loose caps are sorted out before they are passed on further for polishing.

SPECIFICATION:
Connected Load : 0.5 HP / 380 V / 3 phase / 50 cycle.
Weight : 190 Kgs.
Overall Dimensions(mm) : 940 (L) x 530 (W) x 1130 (H)

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FILLED CAPSULE ELEVATOR

SALIENT FEATURES

After sorting the filled capsules are elevated from the low level output chute of ‘Filled Capsule Rotary Sorter’ to feed the hopper of the ‘Capsule Polishing Machine’. A simple blower mechanism ensures this operation. The output chute of the ‘Filled Capsule Elevator’ can be rotated to suit the hopper of the ‘Capsule Polishing Machine’

SPECIFICATION:
Connected Load
Blower Motor : 0.5 HP / 380 V / 3 phase / 50 cycle
Weight : 52 Kgs.
Overall Dimensions(mm) : 640 (L) x 420 (W) x 1560 (H)

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CAPSULE POLISHING

SPECIAL FEATURES

The Capsule Polishing Machine is designed to polish capsules after the filling operation and prior to final packing. The rotary spiral principal of polishing ensures a high gloss finish even with hygroscopic powder with compressed air and vacuum. The loose powder is collected in a compact vacuum filter. The speed of the brush is variable to suit the output depending on the characteristics of the powder and size of capsule.

SPECIFICATION:
Connected Load
Motor for Polishing Machine : 1 HP / 380 V / 3 phase / 50 cycle
Motor for Filter : 2 HP / 380 V / 3 phase / 50 cycle
Weight : 95 + 120 Kgs.
Overall Dimensions(mm) : 685 (L) x 570(W) x 1200 (H)
1300 (L) x 480(W) x 1500 (H)
Compressed Air Requirement : 200 LPM / 8 CFM / at 100 PSI

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UNFILLED CAPSULE SORTER

SPECIAL FEATURES

After Polishing, the capsules are feed to the ‘Unfilled Capsule Sorter’. Here, unfilled capsules, partly filled capsules, loose capsule bodies or loose capsule caps, if any, are sorted out. Good quality capsules are now ready for packing

SPECIFICATION:
Connected Load
Blower Motor : 500 watts/ 380 V / 1 phase / 50 cycle
Weight : 42 Kgs.
Overall Dimensions(mm) : 600 (L) x 420 (W) x 1190 (H)

 

 

 

 

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